Brake Job: 2010-2019 Ford Fiesta

2022-07-16 01:16:26 By : Mr. Steve Lee

Domestic Driveability Diagnostics & Tips

Sponsored By NGK Spark Plugs

Learn how to streamline the diagnostic process for driveability issues. This webinar will help you effectively communicate a vehicle diagnosis to the service advisor. The presentation will provide "real-world" data and cases studies.

This technical topic is geared for the average B+ technician and/or a refresher for the A technician. NGK is dedicated to meeting the learning needs of all skill levels.

Speakers Philip Austin, Technical Training Specialist, NGK Spark Plugs Andrew Markel, Director of Technical Content, ShopOwner

Sponsored By NGK Spark Plugs

The June issue includes technical and management content and is free to download and read.

Unfortunately, big tires go hand-in-hand with something less enjoyable: Transmission failure.

Weak springs can affect both camber and caster, which may result in a steering pull, uneven tire wear and more.

Brake & Front End serves repair shops conducting a high volume of undercar repairs by providing application-specific technical information and solutions to address emerging trends in the undercar repair segment. By subscribing, you’ll receive the ShopOwner digital edition magazine (12 times/year) featuring articles from Brake & Front End and the Brake & Front End eNewsletter (twice weekly). Access to digital editions, contests, news, and more are ready for you today!

Brake & Front End serves repair shops conducting a high volume of undercar repairs by providing application-specific technical information and solutions to address emerging trends in the undercar repair segment. By subscribing, you’ll receive the ShopOwner digital edition magazine (12 times/year) featuring articles from Brake & Front End and the Brake & Front End eNewsletter (twice weekly). Access to digital editions, contests, news, and more are ready for you today!

Auto Pros on the Road puts the Babcox Media team on location in shops across the USA. This episode is sponsored by Autolite.

Don’t settle for “almost” - it matters where the engine is manufactured or remanufactured. Sponsored by ACDelco.

GM transmissions and transfer cases are unique to each individual vehicle. This video is sponsored by ACDelco.

Don’t settle for “almost” - it matters where the engine is manufactured or remanufactured. Sponsored by ACDelco.

Click here  to view past issues.

The front brakes are the conventional single-piston floating caliper design.

What’s so significant about the 2010-current Ford Fiesta brakes? First, the Ford Fiesta is one of the first sub-compacts on the market with the “Full Monty” of ABS/ESC/EBC/TC to come as standard. 2014-current high-performance models even have torque vectoring capabilities. Second, some lower trim-level models use an old drum brake technology to solve a modern problem with cars equipped with electronic brake distribution.

Looking online at brake complaints for the Fiesta, you might notice a trend where the driver complains about a spongy brake pedal. The most common cause is a seized brake caliper or worn brake components. It is rare to find a case where the spongy brake pedal was caused by the hydraulic control unit or master cylinder. But, some owners are starting to complain about hard brake pedals. This condition can be caused by the vacuum pump on the exhaust camshaft.

The front brakes are the conventional single-piston floating caliper design. Servicing the pads is straightforward and simple. The stock pads use a double floating shim arrangement to control noise.

The standard rear brakes on the Fiesta are a self-adjusting drum system. You might think they did this for cost or weight, but it is Ford’s solution to stop rear brake wear problems that has plagued the rear disc brakes of small cars with electronic brake distribution (EBD).

EBD provides more control over the brakes during normal stops by using the rear brakes more and in different modes. This gives the vehicle better pedal feel, less nosedive and prevents rear brake lock up. But, the wear rate for rear disc brake pads was, in some cases, half the life of the front brake pads.

Several manufacturers tried to correct the problem with new reflash programming procedures and friction materials, but Ford had a different solution for the Fiesta.

Ford stuck with rear drum brakes (ST models do have discs). Drum brake shoes typically last longer than brake pads on a rotor of a similar size because there is more friction surface area between the shoe and drum. By doing this, Ford has avoided the problem of rear brake pads wearing out faster than the front pads.

During the initial application, full pressure is applied to the rear brakes. Once vehicle deceleration exceeds a certain threshold, the ABS module closes the appropriate solenoid valves in the HCU to hold the rear brake pressure constant while allowing the front brake pressure to build. As the vehicle decelerates, the valves are opened to increase the rear brake pressure in proportion to the front brake pressure.

If there is a DTC in the ABS module specifically for the HCU, or there are two or more wheel speed sensor DTCs set, the EBD is disabled.

After the brake shoes are replaced, you must use a brake drum gauge to set the new shoes to the size of the drum. The clearance between the drum and shoe is about 1 mm. Adjusting the parking brake is critical for the self-adjusters.

1. Remove the floor console finish panel to access the parking brake cable adjuster nut.

2. Make sure the parking brake control handle is in the fully released position.

4. Loosen the self-adjuster one full turn on both axles.

5. Using a cable tie, secure the parking brake actuation lever to the brake shoe as shown on the passenger side rear.

6. Install a 4 mm Allen wrench against the parking brake actuation lever on the driver-side rear only.

7. Adjust the parking brake cable adjuster nut until the allen wrench falls out.

10. If new rear cables have been installed, carry out the following sub steps. If new rear cables have not been installed, proceed to step 11.a.

11.a. Cycle parking brake control lever to the 10th notch 10 times to stretch the new cables.

b. Remove the rear drums and verify that the gap exists between the parking brake stop lever and the brake shoe web.

c. If the gap is zero, repeat step 2 and steps 4 thru 9.

12. After assembling the wheel, verify the wheel turns freely to ensure there is no brake drag present.

13. Fully depress the brake pedal 10 times. Apply the parking brake to verify correct operation.

14. Install the floor console finish panel.

Wheel End:  Composite Brake Rotor Service Opportunities

Wheel End:  Proper Alignment is Critical to ADAS Operation

Wheel End:  How Regenerative Brakes Operate

Wheel End:  CV Joint Replacement Tips

Technical Resources for diagnosing and servicing undercar components